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Explanation of PeP

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What is plasma? Plasma is often called the fourth state of matter, alongside solid, liquid, and gas. It’s formed when gas is heated or energized to such an extent that its atoms lose electrons, creating a mix of charged particles—free electrons and ions. This state is highly conductive and is found naturally in stars, including the sun. On Earth, we can create plasma in controlled environments, like in plasma polishing, where it’s used to remove surface imperfections through electrical discharges. Plasma plays a key role in advanced manufacturing and surface treatment processes. What is Plasma electrolytic Polishing (PeP)? Close-up PeP Plasma electrolytic polishing (PeP) is a surface finishing and deburring technology that uses an electrically charged electrolyte solution to polish and deburr metals, resulting in smooth, high-gloss surfaces and edges. Unlike traditional methods, PeP combines plasma electrolysis with anodic dissolution, making it ideal for achieving fine finishes and re...
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Influence on PCOI

PCOI In the Lucassen Group’s Heaterhead project, a key challenge has emerged in meeting the increasingly stringent quality requirements of clients like ASML. The current manual post-processing, where products are deburred under a microscope, is labor-intensive and time-consuming. To address these challenges, plasma polishing is being introduced as an external step in the production process. This study utilizes the PCOI model (Process, Control, Organization, Information) to analyze the impact of this technological innovation and outline the transition from the current state to the future state. 1. Process Current State: Manual deburring under a microscope is labor-intensive and time-consuming (2 to 3 hours per product). No external polishing technology, leading to inconsistent quality and variable lead times. Future State: Plasma polishing is introduced as an external step, improving initial finish quality and speeding up post-processing. Manual deburring remains necessary but becomes m...
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Future situation

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Future Situation for Lucassen Group with PeP in the Heaterhead Project: By implementing PeP before the manual deburring stage in the Heaterhead project, the Lucassen Group is going to significantly improve process efficiency. PeP will remove the majority of burrs early in the production process, resulting in several key benefits: Reduced Manual Labor : Since most of the burrs will be removed through PeP, the manual deburring process will become less labour-intensive and time-consuming. This will allow skilled workers to focus on finer finishing and quality control. Shortened Lead Times : With most burrs removed through plasma polishing, the overall production lead time will decrease. This faster turnaround will help Lucassen Group meet the increasing demands from clients like ASML, both in terms of quality and delivery deadlines. Enhanced Product Quality : The initial surface finish provided by PeP will improve the overall quality of ...
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