Future situation


Future Situation for Lucassen Group with PeP in the Heaterhead Project:

By implementing PeP before the manual deburring stage in the Heaterhead project, the Lucassen Group is going to significantly improve process efficiency. PeP will remove the majority of burrs early in the production process, resulting in several key benefits:

  1. Reduced Manual Labor: Since most of the burrs will be removed through PeP, the manual deburring process will become less labour-intensive and time-consuming. This will allow skilled workers to focus on finer finishing and quality control.
  2. Shortened Lead Times: With most burrs removed through plasma polishing, the overall production lead time will decrease. This faster turnaround will help Lucassen Group meet the increasing demands from clients like ASML, both in terms of quality and delivery deadlines.
  3. Enhanced Product Quality: The initial surface finish provided by PeP will improve the overall quality of the product, reducing the chances of defects during final inspection. This ensures that the products meet strict quality standards, like the "Zeiss FU-1000711" requirement.
  4. Process Streamlining: By adding PeP as a pre-deburring step, the workflow becomes more efficient. The improved surface condition will also result in fewer reworks and a more consistent output, further optimizing the production process.
  5. Cost and Efficiency Gains: Though the PeP step introduces some additional logistics and outsourcing management, the efficiency gained in manual labour and reduced defect rates outweigh the initial setup and coordination efforts. This balance leads to an overall more cost-effective and streamlined operation.

In conclusion, by integrating plasma polishing into the Heaterhead production process, Lucassen Group is positioned to improve efficiency, meet stringent client demands, and maintain its competitive edge in precision manufacturing. Below is a revised ground form showing the PeP process added.

 

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